缓蚀剂有效性评价常用方法汇总
2026-03-13 14:39:06 作者:本网发布 来源:考拉腐蚀 分享至:

 1 反应釜试验 Autoclave test

  • 依据:作业方规定、ASTM G111、SY/T5273等

 

    Standard:Operatorspecified, ASTM G111, SY/T 5273, etc

 

  • 目的:获得缓蚀剂质量的基本情况

 

    Purpose:CI qualification - Base case

 

  • 优点:可模拟现场腐蚀性气体分压(H2S、CO2)、温度、水化学,也包括预分配性试验

 

    Advantages:Testing includes field partial pressure, H2S/CO2, temperature, water chemistry, pre-partitioning can be included

 

  • 局限性:没有明确规定的壁面剪切力,需要根据具体情况进行调整。ASTM指南的指导性有限

 

    Limits:No specified shear stress, adjustment required for specific conditions. ASTM guidance is limited.        
2 静态试验 Static test

 

  • 依据:ASTM G31、JB/T 7901

 

    Standard:ASTM G31, JB/T 7901

 

  • 目的:与反应釜实验相似,但仅限低压使用

 

    Purpose:Set up in line with autoclave(low pressure only)

 

  • 优点:反应全面腐蚀性能,也可以用于缓蚀剂试验

 

    Advantages: Generic corrosion performance, set up can also be used for CI testing;

 

  • 局限性:并非特定用于缓蚀剂评价与复杂的预分配性试验

 

    Limits: Not specific to CI evaluation, complicated pre-partitioning         
3 流动试验 Flow tests

 

  • 依据:ASTM G170

 

    Standard: ASTM G170

 

  • 目的:流动测试概述

 

Purpose: Overvies of flow testing

 

  • 优点:提供了一些试验结构框架

 

Advantages: Give some structure

 

  • 局限性:不完整、缺少流动环路试验

 

Limits: Not complete and misses flow loop test         
4 冲击溅射试验 Jet Impingement(JI)

 

  • 依据:ASTM G170,ASTM G208

 

    Standard:ASTM G170, ASTM G208

 

  • 目的:流动影响测试、分级、预筛选

 

    Purpose:Testing of flow impact, ranking, pre-selection

 

  • 优点:高剪切力、相对便宜(测试费)、快速出结果

 

    Advantages:High shear, relative cheap, fast results

 

  • 局限性:不可控剪切力、与实际情况没有明确的关联

 

    Limits: Uncontrolled shear, unclear correlation with reality         
5 旋转笼Rotating cage(RC)

 

  • 依据:ASTM G184、ASTM G202

 

    Standard: ASTM G184, ASTM G202

 

  • 目的:测试、分级、预筛选

 

    Purpose: Testing, ranking, pre-selection

 

  • 优点:简单、可分级、大表面

 

    Advantages: Simple, ranking, large surface

 

  • 局限性:反映的流动影响不具有代表性

 

    Limits: Flow impact not representative         
6 旋转圆柱Rotating cylinder(RD)

 

  • 依据:ASTM G185

 

    Standard: ASTM G185

 

  • 目的:动态缓蚀剂质量评价

 

    Purpose:CI qualification for flow

 

  • 优点:可以模拟现场流速和剪切力

 

    Advantage: Mimic field velocity and wall shear stress

 

  • 局限性:低于50Pa时可靠        

 

    Limits: Only reliable for relative low shear <50Pa
7 小瓶试验 Kettle/bubble test

 

  • 依据:NACE 1D196

 

    Standard: NACE 1D196

 

  • 目的:测试、排序、预筛选

 

    Purpose: testing, ranking, pre-selection

 

  • 优点:简单、低成本

 

    Advantage: simple, low cost

 

  • 局限性:只适合常压CO2

 

    Limits:only atmospheric CO2         
8 环路试验Flow loop(FL)

 

  • 依据:作业方规定

 

    Standard: Operator specified

 

  • 目的:动态缓蚀剂质量评价

 

    Purpose:CI qualification for flow

 

  • 优点:高剪切力、最接近现场工况

 

    Advantage: Most realistic field comparison can go to higher shear stress

 

  • 局限性:贵、复杂、设备少

 

    Limits: more expensive and complicated, limited availability         
9 分配性试验(与缓蚀剂质量相关的宽泛方法)

 

  • 目的:反映生产工艺(采用LC-MS测试残余量)

 

    Purpose: Indication of behavior in the process(residuals, LC-MS)

 

  • 优点:是必要的,尤其是在条件改变后进行评估时(包括:时间或管道中含水率、盐度和持液率)

 

    Advantage: necessary especially for evaluation of changing condition(over time or in a pipeline water rations, salinity and water hold up situations)

 

  • 局限性:可靠性差

 

    Limits:several methods not all reliable         
10 转轮试验Wheel test

 

  • 依据:NACE 1D182

 

    Standard: NACE 1D182

 

  • 目的:测试、排序、预筛选

 

    Purpose: testing, ranking, pre-selection

 

  • 优点:简单、低成本

 

    Advantage: simple, low cost

 

  • 局限性:只适合常压CO2

 

    Limits: only atmospheric CO2         
11 垢下腐蚀(LPR或沉积物)Under deposit in beaker with LPR

 

  • 目的:垢下缓蚀剂测试

 

    Purpose: CI testing for under deposit

 

  • 优点:反映垢对缓蚀剂效果的影响,也与酸腐蚀有关

 

    Advantage: indication of effect of specific deposits, also relevant for sour

 

  • 局限性:相对性能、不准确

 

    Limits: relative performance, not accurate         
12 在参考表面沉积一些特定颗粒的垢下腐蚀Under deposit, some grains at a reference surface

 

  • 目的:垢下缓蚀剂测试

 

    Purpose: CI testing for under deposit

 

  • 优点:反映特定沉积物的影响,也与酸腐蚀有关

 

    Advantage: indication of effect of specific deposits, also relevant for sour

 

  • 局限性:相对性能、不准确

 

    Limits: relative performance, not accurate         
13 焊缝腐蚀试验Preferential weld corrosion test

 

  • 目的:在CO2腐蚀条件下,低镍焊缝的缓蚀剂质检

 

    Purpose:low Ni weld for CI qualification in sweet conditions

 

  • 优点:高压反应釜中或A依照STM G31开展测试,评价结果是可靠的

 

    Advantage: in autoclave or ASTM G31, reliable for its purpose

 

  • 局限性:复杂、贵

 

    Limits:complicated and expensive         
14 缓蚀剂预膜测试Batch inhibition test

 

  • 目的:缓蚀剂预膜质量持久性测试

 

    Purpose: Batch inhibitor qualification persistency

 

  • 优点:封闭的高压反应釜,在测试前用一定浓度的缓蚀剂浸渍和滴注试样

 

    Advantage: closed autoclave with dip and drip of concentration CI application of specimen before testing

 

  • 局限性:通常没有电化学评价

 

    Limits: typically no electrochemical evaluation

 

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